Week 6 (23/8/2020 - 29/8/2020)
24/8/2020 (Monday)
Working time: 8:30am – 6:00pm
- I started my day by updating the daily yield as per request by Mr KL tang before 10:00am.
- After that, Fitri from the OTSP Team contacted me about the updated TV display.
- He created new channel for each TV and asked me to try them out.
- I went to each department to set up the display and captured photos of each content to update him.
- I noticed that some contents are now properly displayed due to small font size and unsuitable colour used.
- These problems were updated to Fitri via PowerPoint Presentation slide.
- After lunch break, I help out Kak Nurul with Variance problem.
- We have to take a few data to be analysed later.
- For each lot, we tried to obtain the quantity using 3 methods: weighing, manual calculation and machine quantity on lot traveller.
- For each product, we took 5 random lots to gather the data.
- By the end of the day, we managed to obtain 15 lots from 5 packages.
- The data were gathered in Microsoft Office Excell.
25/8/2020 (Tuesday)
Working time: 8:30am – 6:00pm
- I started my day by updating the daily yield as per request by Mr KL tang before 10:00am.
- Since the weighing machine has arrived today, we can start our inspection on Variance problem.
- Ibrahim and I went to FAVI (MCOB B Department) to set the machine up.
- After lunch break, Ibrahim and I studied thoroughly on the machine.
- First, we learnt on how to handle the machine.
- Then, we took a few samples to weight out. Thus, since the units are vey small, the machine is given tolerance of 0.03%.
- To determine if the quantity of the weighing is correct, we need to find out the unit weight of each package first.
- This task was assigned to Ibrahim and I.
26/8/2020 (Wednesday)
Working time: 8:30am – 6:00pm
- I started my day by updating the daily yield as per request by Mr KL tang before 10:00am.
- After that,
- Before going back, I joined a meeting with Mr KL Tang, Mr WL Chang and Mandy.
- Mandy is an engineer in MCOB Department Specifically at the Lasermark area, and she needed me to help her on measuring some items tomorrow.
- In this meeting, they are trying to solve the misalignment issue during unit laser-marking.
- Therefore, I am required to measure the PCB size of each package and compare their sizes with the new jig size.
- This is to decide on the tolerance of each product to reduce misalignment issue at the laser mark.
27/8/2020 (Thursday)
Working time: 8:30am – 6:00pm
- I started my day by updating the daily yield as per request by Mr KL tang before 10:00am.
- After that, I went to Mandy’s desk as requested.
- She asked me to wait for her at the MCOB Department specifically at the laser mark machines at 10:00am.
- She gave me a dummy PCB for PEEKABOO to be measured.
- I went to the OGP Machine and begin writing my own program to measure the requested measurements.
- The data are collected and I further anaylsed them using Microsoft Excell.
- After lunch break, Mandy asked me to measure another item.
- This time, she gave a a dummy PCB for SIDURI to be measured.
- I altered the program I did this morning to suit the measurement for SIDURI.
- The data are collected and the same technique used for PEEKABOO was applied for SIDURI in terms of data analysis.
28/8/2020 (Friday)
Working time: 8:30am – 6:00pm
- I started my day by updating the daily yield as per request by Mr KL tang before 10:00am.
- After that, Mandy asked me to help her out on another measurement.
- This time, she asked me to measure SIDURI Jig.
- I went to OGP Machine and set up a new program to measure the jig.
- The data collected are then compared with the data gained for the PCB.
- From this, I can analysed the suitable tolerance needed for SIDURI product.
- After lunch break, Mr KL Tang asked me to help Ibrahim on weighing problem.
- We observed the current pattern of the unit weight set up by the previous engineers.
- However, since this issue needed a new routine, Ibrahim and I decided to start from scratch.
- As for today, we tried to weight out the ESD Plastic bag in every possible way an operator could handle it: with tape on, crumbled plastic, cut-out and stapled.
- After gathering the data, I key in the data in Microsoft Office Excell.
- I calculate the average weight for the plastic bag.
- For further confirmation, Ibrahim and I asked for Mr KL Tang’s help to standardise the way of handling the plastic while weighing the unit.