go to compounding plant 1 and 2 to re-shoot SOJT video weighing chemical. shoot about the process where we can see the chemical flow into the drum.
discuss with my supervisor, mr hayat about next analysis task.
new way to obtain production data which is from online system which records actual data every 4 minutes.
need to sort out the data from all of the data from line 40. sort according to each hour temperature data. if we take all data for analysis, it will not be practical as chemical will at least take 1 hour before having any effect to solutions.
done reviewing weighing chemical video with mr hayat and mr basant.
Tuesday - 24 July 2018
joins 5s walkabout inspection at plant 1 warehouse. there is 1 good practice that can be applied at other plants warehouse. findings found there is no floor line at the moveable object.
continue sorting temperature data line 40 which obtained from LMS system. remove the excess data and only take the important data with interval of 1 hour.
assist employee from other department to print sticker labelling. set up the label printing machine and use the label printing software to adjust the writing and label dimensions.
Wednesday - 25 July 2018
join 5s walkabout at plant 4 post treatment, pre-shipment, low chlorine, QA watertight.
discuss with Mr. Hayat about new SOJT video task which is CDS (chemical dosage system) machine.
first step is to study through the process in the OJT about CDS machine and draft the process.
went to compounding area to see the CDS machine and learn about the process.
Thursday - 26 July 2018
joins 5s walkabout at plant 4 line 39&40
record any findings found and take picture to put in the 5s report
draft the process of CDS machine before going for video shoot
go to plant 1 and 2 compounding to learn more about the CDS machine from supervisor and group leader there.
Friday - 27 July 2018
joins 5s walkabout at phase 2 former store, chemical store, and HSE store.
findings are wrong shape of door floor line, wrong colour floor line and found irregular items at storage area.
go to workshop OE phase 1 to help technicians to assemble one of their projects.
go to plant 1 compounding with basant to learn about the CDS machine process and how they works
assists another intern to complete their 5s task at the production line.
Week 8 (30 July - 5 August 2018)
Monday - 30 July 2018
joins 5s walkabout at line 33 & 34 at plant 3. mostly of the findings are abnormal which is not supposed to happen such as burnout lamp, rags left at line, tools not properly keep.
discuss with my supervisor about previous task which is draft for CDS machine.
got new task which is to sort temperature data from line 38, 39, 40. these line are chosen due to the implementation of LMS system at those line.
start sorting line 40 coagulant temperature.
Tuesday - 31 July 2018
follow engineer and technician for daily 5s walkabout inspection at plant 4 OQC, Final Packing, and Online packing area. findings for today are, incomplete floor line and also wrong floor line colour.
Review with my supervisor about the draft for CDS machine video.
Went to plant 1 compounding to set the suitable time for recording. today is not suitable due to a lot of work they need to settle.
attend the monthly 'toolbox meeting' with OE department. this month's topics are workplace housekeeping, forklift safety, preventing slip trip and fall, dengue prevention.
Wednesday - 1 August 2018
follow engineer and technician go to 5s walkabout at plant 2 OQC, Final packing, Online Packing area. Findings are there is no labelling at rack and also there some items left un attended or without label 'Temporary Area'
go to OE workshop to help technician to cut the pipes into required length before assembly.
Ask the supervisor at compounding plant 1 for the suitable time for video recording.
Setup the label printer and print labels for the requested person.
Learn how to issue ITRF. ITRF is needed in order to request items, services or maintenance from the IT department. used the ITRF to request permission to use Video Camera for Video shoot.
go to plant 1 compounding to shoot CDS machine video .
Thursday - 2 August 2018
follow engineer and technician do 5s walkabout inspection at line 5 & 6. findings today are pipe label, rotation indication on motor, and also open close valve labels.
discuss with my supervisor about the next task after this. He mentions about checking the measuring equipment at production line such as water level sensor, temperature sensor and also pH level sensor.
continue current task which is sorting the temperature data into per hour before analysed using Minitab software.
prepare presentation slide before conference call with lecturer.
Friday - 3 August 2018
follow engineer and technician do 5s walkabout inspection at phase 2 compressor, chiller, boiler and former cleaning area.
continue completing the presentation slide.
join DMAIC training for OE department at other branch at Batang Berjuntai (BB). this time they focus on the IC element in DMAIC which is Improve and Control.
Week 9 (6 - 12 August 2018)
Monday - 6 August 2018
Joins 5s walkabout inspection at plant 3 line 25 & 26. findings are wrong pipe arrow colour, wrong pipe labelling, no rotation arrow on motor, lamp not working and wrong floor line colour.
continue sorting temperature data which has been downloaded from LMS system. sort the data in hourly range.
have skype interview with lecturer about the industrial training.
Tuesday - 7 August 2018
Joins 5s walkabout at plant 2 warehouse. The findings are wrong floor line dimension at the door and also in the office, incomplete floor line in the office.
continue sorting temperature data before analysed using minitab software.
analyse the data from the LMS system and generate I-MR , Process capability, and tolerance interval graph.
start editing CDS machine SOJT video.
Wednesday - 8 August 2018
Continue CDS machine Video editing.
Review CDS machine video with Mr. Hayat and Mr. Basant.
go to plant 1 compounding to re-shoot for the CDS machine correction video.
Thursday - 9 August 2018
Joins 5s walkabout at Local Apartment Hostel and Foreigner Dorm hostel.
Findings are there are motorcycle park under the stairs,
the door to electrical room is not properly closed,
the ceiling at apartment walkway has damaged and may fall down onto the residents.
Re-edit the CDS machine video and add new video that has been recorded yesterday.
Support Mr. Basant to record online cleaning process at production line.
Friday - 10 August 2018
joins 5s walkabout at plant 4 line 47 & 48
no label at piping
no rotation arrow label on motor
no indicator at meter
found thrash at improper place
continue editing CDS machine video after finish re-shoot the miss out parts.
support Mr. Basant during shooting online cleaning video.
Have a review session with Mr. Hayat and Mr. Basant about CDS machine video. video is approved and ready for translation.
Updated on 10 August 2018, 5:33 PM; 287 page visits from 20 July 2018 to 9 November 2025
